a world class software system for the dispensing of
pharmaceutical raw materials
Functionality
Ci-DMS Core Activities
The ‘core activities’ diagram describes the
manufacturing areas where Ci-DMS terminals are usually
located. Arrows out of these areas indicate the flow of
data between Ci-DMS and the external system being
interfaced to (e.g. ERP or WMS). Listed within each of the
areas are the principal functions performed (each of which
contain numerous configurable features). The lined arrows
between the manufacturing areas depict material movement.
Ci-DMS provides the functionality to produce stock labels
for supplier goods received at the warehouse. These
labels, which are uniquely numbered, usually contain a
barcode of the material, lot and pack number and other
pertinent information (e.g. supplier lot code, health and
safety icons, etc.). This information can be configured to
be automatically sent to your host system.
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Released orders are transferred from the host system to
Ci-DMS (usually a week in advance). A suitably qualified
user (e.g. the dispensary supervisor) schedules these
orders/ingredients to dispensing booths, prioritises them,
creates campaigns and allocates stock as required.
Dispensed material can also be scheduled for addition into
specific mixing/process vessels in production. Booth
assignment and order/batch related reports and enquiries
may be produced as required.
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Stock Management
Ci-DMS generally maintains approved stock that has been
released to the dispensary area (i.e. rather than stock in
the main warehouse). Ci-DMS can be used to manage stock by
‘rack’ location and its movement within and
in/out of the dispensary area (e.g. forward to production
/ packaging or back to the warehouse). Stock reports by
location can be produced to reconcile stock held in the
dispensary area. Ci-DMS can also be used to update your
host system with details of all stock movement,
consumption, adjustments and finished lots as applicable.
Dispensing
Ci-DMS controls the dispensing of both raw and packaging
materials (usually in different areas) and offers a range
of dispensing methods to achieve this. Raw material may be
dispensed into individual containers or IBC’s. When
dispensing into individual containers Ci-DMS produces a
dispensed label for each weighing. This contains both
textual and barcode information which is used for material
identification at later stages of manufacturing. When
dispensing into IBC’s Ci-DMS produces an IBC
container label.
Ci-DMS also maintains the clean state of the booth and
controls the validation of the scales.
The dispensing summary report (containing information
relating to each dispensing such as the weight, date/time,
operator, etc.) forms part of your Batch Manufacturing
Record (BMR).
Assembly
Dispensed material can be assembled onto cages/pallets by
order/sub-batch as required for delivery through to
Production/Packaging. Ci-DMS produces labels for each
cage/pallet and drum as required. Ci-DMS can also produce
a despatch report to accompany the assembled material for
sign-off by your production operator when they receive the
material (and also to form part of your BMR).
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Ci-DMS can be used to control the addition of material in
your production area. This is achieved by scanning the
stock or dispensed label (for pre-dispensed materials) to
identify the material being added. For example:
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The addition of dispensed material into an Intermediate
Bulk Container (IBC) or mixing vessel.
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The addition of bulk material directly into an IBC or
mixing vessel.
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The yield from the process vessel can also be measured
and appropriate approval required if it is outside
tolerance. Post process material can then be scaled
accordingly.
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Dispensed packaging materials are delivered to the
packaging area. In general dispensed quantities are in excess
of that required for an order. Excess quantities can either
be returned to the warehouse (with an appropriate transaction
being sent to your host system) or used for the next
order.